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Maverick now offers injection molding preventative maintenance packages to the plastics industry! Repair, troubleshooting, and installation of injection mold machines and peripheral equipment.
 
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Preventive Maintenance

Maverick Systems Corporation's Preventive Maintenance Service


Preventive (preventative/predictive) maintenance is defined as a program in which wear, tear, and change are anticipated and continuous corrective actions are taken to ensure peak efficiency and minimize deterioration. Preventive maintenance involves a planned and controlled program of systematic inspection, adjustment, lubrication, and replacement of components, as well as performance testing and analysis. The result of a successful Preventative maintenance program extends the life of the facilities and equipment, and minimizes unscheduled downtime that causes major problems. It ensures that equipment is operating properly, and will improve the Plant Operations, since unscheduled breakdowns are held to a minimum.

The concept is to keep your machines running at optimum output without break downs due to poor maintenance on the machines.

Maverick Systems Corporation offers PM programs to the plastics industry. Our Preventive maintenance programs cover everything needed to keep your machines performing at their peak efficiency.

Maverick Systems provides 3 packages that can be customized to accommodate your specific machines.

Our Preventive maintenance program keeps a database of each customer’s machines so we can perform the maintenance required on a systematic schedule. Our PM program tracks:

  • Maintenance Scheduling

  • Maintenance Calendars

  • Maintenance Check Lists

  • Machine Tracking

  • Parts and Materials

  • Complete Reports



PM Program - Package A PDF E-mail

Package A – Time Blocks

Blocks of time can be purchased in advance and at a reduced rate from our standard weekly rates. The technician can be scheduled at the customer’s convenience to come in and perform periodic PM checks on the equipment. The blocks are purchased in 40-hour increments and paid for in advance. The time purchased can be used at any time within a one-year period. Scheduling requires a 48-hour advanced notice unless an emergency. Parts and shipping for parts are not included in the package price.

Who Should Use:

Customers with a full maintenance staff, but would like to have additional hands to perform routine higher-level maintenance procedures or customers who would like to have future maintenance or repair service at a discounted rate. Time can be used at the customer's discretion whether for routine maintenance or, if in an emergency, for repair service. Blocks are sold in 40-hour increments giving the customer ample labor time to satisfy their specific needs.

Benefits:


  • 5% discount off of standard weekly direct labor rates (discount does not apply for parts or shipping of parts)

  • Travel labor costs are also discounted

  • Priority scheduling

  • Customer can use the time for routine maintenance, preventative maintenance or repairs

  • Paid for in advance, therefore, PO's and invoicing are never an issue. A monthly statement is provided to show hours used and hours remaining
Last Updated ( Tuesday, 27 September 2005 )
 
PM Program - Package B PDF E-mail

Package B – Comprehensive Preventive Maintenance Program (with or without expendables)


Systematic inspection, adjustment, lubrication and replacement of components utilizing our comprehensive PM checklist. Can be quoted with or without scheduled expendables (gaskets, seals, filters, etc.) included in cost. Performance can be accomplished weekly, monthly, quarterly or yearly. The same series of checks and inspections will be performed on each machine during each site visit by the technician with additional yearly checks or inspections depending on OEM specifications; such as a once yearly oil change. Maintenance and inspection criteria is noted prior to contract with a list of inclusions/exclusions defining precisely what is included in the maintenance package and what, if any, items are considered repairs. Repair items will be noted and flagged. If customer wishes for the repair to be made, a new task order will be drafted, and repair work will be performed after all further PM checks and routine maintenance is completed. Task orders for repairs will be quoted, scheduled and invoiced separately.

Who Should Use:


Customers needing additional hands to perform frequent or routine preventative maintenance procedures or customers wanting to reduce on site staffing requirements.

Benefits:


  • 10% discount off of our weekly standard rates

  • Convenient payment plans are available or an additional 5% discount is provided if paid in advance

  • Advanced scheduling according to customer production schedule

  • Specific routine checks performed each time the technician arrives on site

  • Major issues or potential problems are caught prior to becoming a severe issue or breakdown

  • Customer provided a report after each visit, for each machine involved in the visit, regarding condition and any potential issues that need to be addressed

  • Quarterly planning reports of upcoming maintenance procedures for each machine for customer scheduling purposes

  • Routine maintenance expendables can be included in the quoted package price

  • Yearly laser alignment of all machines included

  • Comprehensive list of inclusions and exclusions for inspections, checks and expendables

  • Computerized database of machine performance, updates, maintenance and repairs

  • Customized reports of maintenance performed and upcoming maintenance

  • Customer can choose the frequency of performance (Weekly, Monthly, Quarterly, Yearly)
Last Updated ( Tuesday, 27 September 2005 )
 
PM Program - Package C PDF E-mail

Package C – Comprehensive PM Program and Time Block Combo


The best of both worlds-- A virtual maintenance department without the overhead. A combination of packages A and B - Like B, but with an additional number of weeks for time blocks for the customer to use at his discretion either for repairs or for any other matters that may arise.

Benefits:


All the benefits from both packages above, but with an additional discount. Time blocks cover any additional time needed for repairs and permit the customer and technician to discuss and perform other services while on site without the need for a task order. If originally planned and purchased time blocks run out prior to the end of the year, additional time blocks can be purchased by Contract Change Order. This package provides a 20% discount with an approved payment plan or 25% discount if paid in advance.
Last Updated ( Tuesday, 27 September 2005 )
 
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Maverick Systems Corporation • PO Box 161369 • Fort Worth, Texas 76161-1369
Office: 817.656.3452 • Fax: 940.374.3502 • Technical Support: 817.308.2443

Maverick Systems Corporation provides field services to the plastic and machine tool industries. From extruder barrel alignments and inspections, full maintenance and repair service for injection molding equipment to foundations, Maverick offers a complete turn-key field service solution for all your machinery and production equipment.
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